Not all projects involve homeowners — some require commercial-level solutions, planning, and precision.

This project took place at a FedEx logistics facility in Hamilton, a high-traffic commercial environment where forklifts and heavy equipment are in constant operation. Over time, that daily traffic caused significant damage to the lower sections of the concrete block walls inside the warehouse.

That’s when Terrace Aluminum Railings & Masonry was called in.

Understanding the Problem – A Commercial Approach

When FedEx contacted us, the goal wasn’t just to “fix a wall.”
They needed a durable, long-term solution that would:

• Handle constant forklift traffic
• Maintain structural integrity
• Be completed safely inside an active logistics facility
• Minimize disruption to daily operations

Our first step was providing specialized on-site attention — assessing the damage, understanding how the space is used by employees and equipment, and identifying the safest and most effective repair strategy.

Commercial projects require a very different mindset than residential work, and we approach them accordingly.

Planning the Repair – Safety and Structure First

The damage was concentrated in the lower portion of the concrete block wall, which is the most vulnerable area when forklifts and pallet traffic are involved.

However, this type of wall cannot be demolished all at once.

Removing too many blocks at the same time would compromise the wall’s structural support and could lead to failure. Because of that, the repair had to be done in controlled sections.

Demolition & Rebuild – Section by Section

Our process involved:

• Demolishing only the first two layers of concrete block, section by section
• Maintaining support for the remaining wall at all times
• Rebuilding each section before moving on to the next

Each rebuilt section included:

• New commercial-grade concrete block
• Reinforcing rebar (steel reinforcement)
• Concrete fill inside the blocks for added strength and durability

This method ensures the wall is not only repaired, but significantly stronger than before, making it far more resistant to future impact.

Commercial-Grade Materials – Built for Heavy Use

For this project, we used small, consistent concrete block, specifically suited for commercial and industrial environments.

This type of block:

• Handles impact better
• Allows for tighter, stronger construction
• Performs well in high-traffic warehouse settings

Material selection is critical in commercial work — shortcuts lead to repeat repairs, downtime, and higher costs long-term. That’s something we help our commercial clients avoid.

The Result – Strong, Safe, and Operational

The final result was a clean, reinforced concrete block wall that meets the demands of a busy logistics facility.

Most importantly:

• The structure is now properly reinforced
• The work was completed safely and professionally
• Operations could continue without major interruption

This project highlights an important part of what we do at Terrace Aluminum Railings & Masonry — we don’t just work on homes.
We provide reliable masonry solutions for commercial and industrial properties across Ontario.

Commercial & Industrial Masonry Services

From warehouses and logistics centers to commercial buildings and industrial facilities, we understand the requirements, safety considerations, and durability standards these environments demand.

If your commercial property is experiencing structural wear, impact damage, or masonry failure, we’re equipped to assess the issue and provide the right solution — done correctly the first time.